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2-2-6-remont-dvigatelya-z10xe-z10xep-bez-kondicionera.html
2.2.6. Engine repair (Z10XE, Z10XEP, without the conditioner)Removal
Remove a transmission from the engine.
Remove directing tube щупа an oil meter.
Turn out a bolt.
Dismantle heated up a lambda sensor of regulation of structure of a fuel mix.
Disconnect the socket of a plait of wires.
Release a plait of wires.
Carefully turn out a lambda sensor by means of the KM-6129 adaptation.
Dismantle a guard of a final collector.
Turn off 2 bolts of fastening.
Dismantle a final collector.
Turn off 7 nuts of fastening.
Take out consolidation.
Lift the engine.
Establish on the engine on the KM-412-18 adaptation.
Tighten 4 bolts of fastening.
Fix the engine on the KM-412 2 adaptation.
Tighten 8 carving connections.
Establish the KM-2358 adaptation.
Merge engine oil.
Substitute the reception pallet.
Turn out a carving stopper of a drain opening.
Uncover cases of the oil filter.
Take out the loose leaf of the oil filter.
Dismantle coupling.
Remove a flywheel.
Establish the KM-652 adaptation.
Turn off 6 bolts of fastening.
Dismantle the KM-652 adaptation.
Remove the holder of the engine on the right 1.
Turn off 3 bolts of fastening.
Wrap a carving stopper of a masloslivny opening.
Replace a sealing ring.
Tighten a bolt the moment of 10 N · m.
Remove the reception pallet for oil.
Remove a poliklinovy belt.
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NOTE
Mark the rotation direction.
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Pull the tension device of a poliklinovy belt in the arrow direction.
Insert the KM-955-2 adaptation.
Remove from a pulley poliklinovy ременя a cranked shaft.
Remove a pulley poliklinovy ременя the pump of cooling liquid.
Turn off 3 bolts of fastening.
Dismantle a pulley poliklinovy ременя a cranked shaft.
Turn off 6 bolts of fastening.
Hold a bolt of a nave of a cranked shaft.
Remove the tension device of a poliklinovy belt.
Turn off 2 bolts of fastening.
Dismantle plaits of wires of the engine.
Turn off a plait of wires of the generator.
Turn off 2 nuts.
Отболт ите plait of wires of a starter.
Turn off 2 nuts 1.
Remove cable collars.
Dismantle the generator.
Turn off 2 carving connections.
Dismantle a starter.
Turn off 2 bolts of fastening (shooters).
Dismantle a plait of wires of a control system of the engine.
On the Z 10 XEP engine: dismantle a casing of a pipe of the fuel distributor.
Turn off 2 bolts of fastening.
Disconnect 12 sockets of a plait of wires of a control system of the engine.
The relay of pressure of oil 6, the sensor of temperature of cooling liquid 8, the sensor of a camshaft 9, the module of a butterfly valve 2, the controler of engine management 12, the valve of system of a retsirkulyatsiya of OG 4, the module of ignition 3, the sensor of a detonation 10, the sensor of a cranked shaft 11, fuel nozzles 1.
Turn off a wire of weight of the controler of engine management 13.
Release the channel for a plait of wires 7.
Release a plait of wires – 4 holders 14.
Disconnect 3 hoses from the pump of cooling liquid.
Hose of cooling liquid disconnect from a flange of cooling liquid of a retsirkulyatsiya of exhaust gases.
Release a collar.
Dismantle the pump of cooling liquid 1.
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NOTE
At removal pay attention to directing plugs.
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Substitute the reception pallet.
Turn off 9 bolts of fastening.
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NOTE
Consider different length of bolts of fastening (an arrow – short bolts).
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Dismantle the ignition module.
Uncover the ignition module, having shifted it to the right.
Turn off 2 bolts of fastening.
Take out a cover by means of the KM-6009 1 adaptation.
Uncover heads of the block of cylinders.
Remove a hose of ventilation of a case of the engine.
Release a collar.
Turn off 17 bolts of fastening.
Release a bolt of a nave of a cranked shaft 1.
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NOTE
For this work participation of two people is required.
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Establish and hold KM-956-1/KM-956-2 adaptations.
Hold KM-956-1/KM-956-2.
Adjust camshafts.
Cranked shaft by means of the KM-956-1/KM-956-2 adaptation evenly turn in the direction of rotation of the engine until the KM-953 1 adaptation against the stop will not come into a camshaft groove.
Remove a nave of a cranked shaft.
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